IoT / Edge Intel
Discover the key IoT security challenges facing organizations in 2025 and learn effective strategies to protect your connected devices ecosystem from emerging threats.
- Unmanaged sensors expand attack surface daily.
- Shared credentials across fleets invite takeovers.
- Patch windows must respect mission uptime.
Legacy Gaps
- No inventory of connected devices.
- Flat networks mixing OT and corporate.
- Vendors owning credentials forever.
Ultra Moves
- Continuous discovery with tagging.
- Protocol-aware segmentation policies.
- Vendor access time-boxed with audit trails.
The exponential growth of IoT devices has created a vast and vulnerable attack surface for modern organizations. With over 41.6 billion connected devices projected to be in use by the end of 2025, securing the Internet of Things has become one of the most critical and complex cybersecurity challenges of our time.
From insecure firmware to weak authentication mechanisms, today's IoT ecosystems present numerous security gaps that sophisticated threat actors are actively exploiting. This comprehensive guide explores the key IoT security challenges facing organizations in 2025 and provides actionable strategies to protect your connected devices from emerging threats.
Table of Contents
The Current State of IoT Security
The IoT landscape has evolved dramatically over the past five years, with connected devices becoming increasingly embedded in critical infrastructure, healthcare systems, manufacturing facilities, and smart city deployments. Despite the rapid advancements in IoT technology, security practices have struggled to keep pace, creating a significant gap between innovation and protection.
IoT Security by the Numbers
The fundamental challenge lies in the vastly different development approach for IoT devices compared to traditional IT assets. Many IoT devices:
- Operate on constrained hardware: Limited processing power, memory, and battery life, making traditional security solutions ineffective
- Have extended lifecycles: Many industrial IoT devices remain operational for 10-15 years, far beyond typical security support timeframes
- Lack standardization: Fragmented ecosystems with proprietary protocols and limited interoperability
- Ship with security as an afterthought: Manufacturers prioritize features, cost, and time-to-market over security
Important Context
According to the 2025 Borealis Security Threat Intelligence Report, IoT-focused attacks have increased by 135% since 2022, with threat actors specifically targeting insecure device configurations, unpatched firmware vulnerabilities, and weak authentication mechanisms. Industrial and healthcare IoT systems remain the highest-value targets due to their critical operational significance and potential safety implications.
Key IoT Security Challenges in 2025
As the IoT ecosystem continues to evolve, security teams are confronting an increasingly complex set of challenges. Let's examine the most significant security hurdles organizations face when implementing and maintaining IoT deployments in 2025.
1. Visibility and Asset Management
You can't secure what you can't see. For many organizations, the first challenge is simply identifying and classifying all connected devices on their networks. Shadow IoT—devices connected without IT oversight—compounds this problem substantially.
Traditional asset management approaches are inadequate for the scale and diversity of IoT deployments, where thousands of devices may connect simultaneously. Device discovery is further complicated by:
- Transient connectivity patterns: Many IoT devices connect intermittently to conserve power
- Limited network visibility: Devices operating on separate OT networks or non-standard protocols
- Proprietary systems: Specialized industrial equipment using closed or proprietary communication methods
- Fragmented management interfaces: Different vendors requiring different tools and approaches
2. Legacy and Unpatched Devices
The extended lifecycle of IoT devices creates significant security challenges. Many operational environments contain devices that:
- Are running long-outdated firmware versions with known vulnerabilities
- Have reached end-of-support status from manufacturers
- Cannot be patched without disrupting critical operations
- Lack the hardware capabilities to support modern security measures
Critical Vulnerability Alert
A growing concern in 2025 is the persistence of IoT malware like Mirai variants, BotenaGo, and Dark Nexus, which specifically target firmware vulnerabilities in IoT devices. These threats continue to evolve, with new capability to exploit zero-day vulnerabilities and leverage machine learning for more sophisticated attacks. Organizations with unpatched devices face particularly high risk as these threats increasingly target healthcare, manufacturing, and critical infrastructure environments.
3. Insecure Supply Chain
The complexity of the IoT supply chain introduces significant security risks. A typical IoT device contains:
- Hardware components from multiple manufacturers
- Software and firmware from various developers
- Third-party libraries and open-source components
- Communications protocols from different standards bodies
Each element in this chain represents a potential security vulnerability. Recent supply chain attacks have demonstrated how compromised components can provide persistent backdoor access to entire IoT deployments. Challenges include:
- Limited visibility into component security practices
- Difficulty in verifying firmware authenticity
- Inadequate vendor security requirements
- Lack of standardized security assessments
4. Device Heterogeneity
Unlike traditional IT environments with standardized systems, IoT deployments typically include devices from dozens of manufacturers with different:
- Operating systems and firmware versions
- Communication protocols and interfaces
- Security capabilities and limitations
- Update mechanisms and management tools
This heterogeneity makes it challenging to implement consistent security controls across the entire IoT environment. Security teams must often develop custom approaches for different device categories, significantly increasing complexity and resource requirements.
Device Authentication and Identity Management
Robust authentication mechanisms represent one of the most fundamental security requirements for IoT deployments, yet they remain one of the most challenging aspects to implement effectively.
The Authentication Challenge
Ensuring that devices on your network are legitimate, authorized, and uncompromised requires sophisticated identity management strategies. Common challenges include:
- Default or hardcoded credentials: Many devices ship with factory default credentials that often remain unchanged
- Weak authentication protocols: Outdated or inadequately implemented authentication mechanisms vulnerable to credential theft
- Certificate management at scale: Difficulty in deploying and maintaining device certificates across thousands of endpoints
- Resource constraints: Lightweight devices with minimal processing capability unable to support strong cryptographic operations
Authentication Best Practices
The most effective IoT authentication frameworks now incorporate a multi-layered approach using X.509 certificates for device identity, mutual TLS authentication for communications, and hardware-based security elements (like Trusted Platform Modules) to store cryptographic keys securely. The emerging FIDO Device Onboard (FDO) protocol also shows promise for securely bootstrapping devices at scale without pre-provisioned credentials.
Zero Trust for IoT
Traditional perimeter-based security is particularly inadequate for IoT environments. The Zero Trust security model—which assumes no device or user is trustworthy by default—is increasingly being adapted for IoT contexts. Key principles include:
- Continuous verification: Authenticating and authorizing devices not just at connection time but throughout the lifecycle
- Least privilege access: Limiting each device's permissions to the minimum required for its function
- Micro-segmentation: Isolating devices by function and risk profile to contain potential breaches
- Behavioral monitoring: Identifying anomalous device behaviors that may indicate compromise
Implementing Zero Trust for IoT requires more sophisticated network controls, device management capabilities, and monitoring tools than many organizations currently have in place.
Encryption and Data Protection Challenges
Data protection throughout the IoT ecosystem—from device storage to transit and cloud processing—presents significant security challenges. The primary issues include:
1. Encryption Implementation Constraints
Many IoT devices face practical limitations that complicate encryption implementation:
- Processing limitations: Low-power devices lack the computational resources for robust encryption
- Battery impact: Cryptographic operations can significantly increase power consumption
- Real-time requirements: Time-sensitive applications may not tolerate encryption latency
- Legacy protocols: Many industrial protocols were designed without encryption capabilities
2. Key Management Complexity
Effective encryption depends on secure key management, which becomes exponentially more complex in IoT environments:
- Securely provisioning keys to thousands of distributed devices
- Rotating keys throughout the device lifecycle (often spanning years)
- Securely storing keys on devices with limited security features
- Managing revocation for compromised or decommissioned devices
3. Post-Quantum Readiness
With quantum computing advancing rapidly, encryption algorithms that IoT devices currently rely on may become vulnerable in the near future. Organizations deploying IoT solutions today must consider:
- The long lifecycle of many IoT devices (10+ years) exceeding the potential timeline for practical quantum computing
- Limited ability to update cryptographic algorithms on deployed hardware
- The need for crypto-agility in architectural designs
| Encryption Approach | Advantages | Limitations | Best For |
|---|---|---|---|
| Lightweight Cryptography (e.g., PRESENT, SIMON) | Optimized for resource-constrained devices; minimal processing requirements | Generally offers lower security margins than standard algorithms | Extremely resource-limited sensors and actuators |
| Standard TLS/DTLS | Well-established protocols with strong security properties; widely supported | Resource-intensive for very constrained devices; complexity in certificate management | Edge devices with moderate computing resources |
| Hardware Security Modules (HSMs) | Physical protection for cryptographic operations; tamper resistance | Significant cost increase; not feasible for all device types | High-value industrial and critical infrastructure applications |
| Post-Quantum Cryptography | Protection against future quantum computing threats | Still evolving standards; higher computational requirements | Long-lifecycle devices in critical applications |
IT/OT Convergence Risks
The increasing convergence of Information Technology (IT) and Operational Technology (OT) networks creates significant security challenges for IoT deployments, particularly in industrial, utility, and critical infrastructure sectors.
Converged Environment Risks
Traditionally isolated OT systems are now being connected to IT networks and the Internet, introducing new threat vectors. Key risks include:
- Expanded attack surface: Connected industrial systems become accessible from IT networks
- Cultural and operational differences: IT and OT teams have different priorities and security approaches
- Legacy OT vulnerabilities: Industrial systems designed for isolation now exposed to network threats
- Safety implications: Security breaches in OT environments can have physical safety consequences
Case Study: Manufacturing Facility Breach via IoT Gateway
Challenge: A large manufacturing company experienced a sophisticated attack where threat actors compromised an industrial IoT gateway connecting the corporate IT network to manufacturing floor OT systems.
Approach:
- Implemented network segmentation with industrial firewalls between IT and OT zones
- Deployed unidirectional security gateways for critical systems requiring one-way data flow
- Established a comprehensive OT asset inventory and vulnerability management process
- Implemented continuous monitoring with anomaly detection specifically tuned for OT traffic patterns
Results:
- Successfully contained a follow-up attack attempt before operational impact occurred
- Reduced the attack surface between IT and OT by 78%
- Decreased mean time to detect abnormal behavior from days to hours
- Created clear security responsibilities between IT and OT teams
Secure IoT Architecture for Converged Environments
Designing secure architectures for IT/OT convergence requires specialized approaches:
- Defense-in-depth strategy: Multiple layers of controls beyond just network segmentation
- Secure-by-design gateways: Purpose-built devices that mediate communications between IT and OT
- Protocol translation: Converting insecure industrial protocols to secure versions at boundary points
- Granular access controls: Limiting which systems can communicate across the IT/OT boundary
Navigating the Regulatory Landscape
The regulatory environment for IoT security has evolved significantly in recent years, creating compliance challenges for organizations deploying connected devices. Key developments include:
Key Regulations and Standards
- IoT Cybersecurity Improvement Act: Sets minimum security requirements for federal IoT procurement
- EU Cyber Resilience Act: Establishes security requirements for connected products in the European market
- NIST IR 8259: Provides guidance on IoT device cybersecurity capabilities
- ISO/IEC 27400 series: Specific standards for IoT security and privacy
- Industry-specific regulations: FDA requirements for medical devices, NERC CIP for energy sector
Regulatory Implications
Organizations must now navigate a complex matrix of regulations that vary by geography, industry, and device type. The trend is toward increased manufacturer accountability, mandatory security features, vulnerability disclosure requirements, and regular security assessments throughout the device lifecycle. Many regulations now also require formal security documentation, including Software Bills of Materials (SBOMs) for transparency into component dependencies.
Compliance Challenges
Meeting regulatory requirements across diverse IoT deployments presents significant challenges:
- Applying consistent security controls across heterogeneous device types
- Demonstrating compliance for legacy devices with limited security capabilities
- Reconciling potentially conflicting requirements across jurisdictions
- Maintaining compliance documentation at scale
Effective IoT Security Strategies
Securing IoT ecosystems requires a comprehensive, multi-layered approach spanning the entire device lifecycle. Here are the most effective strategies organizations are implementing in 2025:
1. Security by Design
Incorporating security from the earliest stages of IoT deployment planning:
- Threat modeling: Systematically identifying potential threats and vulnerabilities before deployment
- Security requirements: Establishing minimum security standards for device procurement
- Vendor assessment: Evaluating manufacturer security practices through questionnaires and third-party certifications
- Secure architecture: Designing network segmentation, access controls, and monitoring from the outset
2. Comprehensive Device Visibility
Maintaining detailed awareness of all connected devices:
- Continuous discovery: Automated tools to identify new devices as they connect to the network
- Device fingerprinting: Detailed profiling of device characteristics, behaviors, and communication patterns
- Risk classification: Categorizing devices based on criticality, vulnerability, and potential impact
- Centralized inventory: Maintaining a single source of truth for all IoT assets
3. Network Segmentation and Micro-segmentation
Isolating devices to minimize breach impact:
- Function-based zones: Grouping devices by operational purpose
- Risk-based isolation: Providing greater isolation for high-risk or critical devices
- East-west traffic controls: Limiting communication between devices in the same segment
- Software-defined networking (SDN): Implementing dynamic, policy-based network controls
Recommended IoT Security Tools
- IoT Discovery Platforms: Solutions like Armis, Ordr, and Claroty that provide comprehensive visibility into connected devices
- IoT Security Gateways: Devices from vendors like Cisco, Fortinet, and Palo Alto Networks that provide secure connectivity and monitoring for IoT deployments
- OT Security Monitoring: Specialized platforms like Nozomi Networks, Dragos, and CyberX for industrial environments
- IoT Vulnerability Management: Tools like Finite State and Red Balloon Security that identify firmware vulnerabilities and misconfigurations
- IoT PKI Solutions: Enterprise-grade certificate management platforms adapted for IoT scale from providers like DigiCert, Entrust, and Keyfactor
4. Continuous Monitoring and Behavioral Analysis
Detecting anomalous activities that may indicate compromise:
- Baseline establishment: Defining normal behavior patterns for device types
- Anomaly detection: Identifying deviations from expected communication patterns
- Device behavior analytics: Machine learning algorithms to detect subtle changes in device behavior
- Specialized IoT threat intelligence: Integrating IoT-specific threat feeds and vulnerability databases
5. Lifecycle Management
Addressing security throughout the device lifecycle:
- Secure provisioning: Safely configuring and connecting new devices
- Update management: Systematically testing and deploying firmware updates
- Vulnerability management: Regularly assessing and remediating device vulnerabilities
- Secure decommissioning: Properly removing devices from service with data wiping and credential revocation
Conclusion and Future Outlook
The IoT security landscape continues to evolve rapidly, with both challenges and defensive capabilities advancing in parallel. As we move forward, several trends will shape the future of IoT security:
- AI-driven security: Machine learning becoming essential for anomaly detection and threat prediction at IoT scale
- Edge security processing: More security functions moving to the network edge to address latency and bandwidth constraints
- Security standardization: Increasing adoption of common security frameworks and certification programs
- Regulatory maturation: More comprehensive and globally harmonized IoT security regulations
For organizations deploying IoT solutions today, the key to success lies in building security into the foundation of your IoT strategy, rather than treating it as an afterthought. This means incorporating security expertise during the earliest planning stages, selecting vendors with strong security practices, implementing defense-in-depth architectures, and maintaining vigilant monitoring throughout device lifecycles.
By addressing the challenges outlined in this article and implementing the recommended security strategies, organizations can significantly reduce their IoT security risk while enabling the transformative business benefits these technologies offer.
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Borealis Security can help you implement a comprehensive IoT security strategy tailored to your specific environment and risk profile. Our team of experts brings years of experience in securing complex connected ecosystems across industries.
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